While I was designing my pattern as described in my previous post, I was experimenting with some cheap fabric that I did actually buy from Spotlight as practice material. I wanted to iron out (mind the pun) any problems by sewing some cushion covers with this practice material first before getting the real fabric design custom printed.
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There was much to enjoy about making the cushion covers for the couch. Moving on from plywood to work with another material, attempting to sew for the first time since I was in school, sourcing foam and finding a suitable fabric with a pattern that would match the frame. I knew the cushions would make or break the whole piece of furniture. I also wanted to explore the possibilities of digital printing onto fabric.
Plywood has a property that is very useful indeed for ensuring your pieces are rigid: it doesn’t have a preferred grain.
If you wanted an ‘L’-shaped section using solid wood, you would need to fashion two pieces and join them together. With any joint, there is inherent weakness: it’s weaker than if it were a single piece. With plywood of course, you can make this a single piece as it’s a sheet material. For every piece of furniture or object I have in mind to make using digital fabrication, I spend a lot of time thinking how the components will be assembled together. These components can be other pieces cut out of the same plywood sheet or externally-manufactured items like dowels, hinges, bolts, electrical cords etc.
This is a way I have used to enable one piece to ‘grab’ another without the use of a slot joint, or even a screw, nail, bolt or glue. Using a dovetail bit, a CNC router can mill a groove into plywood in which the gap at the surface is narrower than at the bottom of the groove.
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AuthorI'm Nicolaas, a software engineer with a creative streak. ArchivesCategories
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